Senior Engineer - Mechanical Design

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Date: Apr 2, 2025

Location: Navi Mumbai, MH, IN

Company: Bajaj Electricals

JOB ROLE: Senior Engineer - Engineering Design

LOCATION: ABSQ, Navi Mumbai/Delhi

BU/ DIVISION: Research and Development Department

JOB PURPOSE: Develop and support engineering product designs meeting form-fit-function within the desired time and meeting the quality terms for NPD projects. The incumbent will strive to create innovative design and generate IP for the organization.   

KEY RESPONSIBILITIES:

 

Architectural sub systems design

  • Work with various engineering and client functions to develop layout, solid models, assembly and detailing of product subsystems, components, and interface structures using CAD/PLM tools, like Creo parametric.
  • Develop theoretical calculations for subsystems and components.
  • Use simulation tools for design validation and use the same for design optimization

Benchmark product study

  • Conduct product and architectural benchmarking and report observations and opportunities for value propositions

Engineering design

  • Work closely with Industrial Design (external as well as internal) & product teams to develop concepts and carry the development through to manufacturing. He should ensure adherence to brand design language while providing engineering solutions.
  • Design high volume & high cosmetic plastic and metal parts, aluminum die casting, extrusion components, rubber parts and specify finish
  • Create BOM (Bill of Materials), draft 2D drawings with CTQ mark, balloon diagrams, and conduct part inspection.
  • Execute reverse engineering projects and engage with external agencies to ensure timely completion.
  • Ensure DFMEA, DFM related actions are closed and revised RPNs updated
  • Use basics of statistical tolerancing and tolerance stack practices for robust engineering
  • Create innovative design concepts and file Invention Disclosure Form thereby generating IP for the organization.

Prototyping

  • Prepare prototype and participate in required testing to achieve engineering specs
  • Develop rapid prototypes and communicate designs in CAD

Documentation and control

  • Participate in NPD (New Product Development) process from concept to part realization.
  • Maintain document control and design change management during NPD process
  • Support senior engineers in should costing
  • Work closely with Industrial Design (external as well as internal) & product teams to develop concepts and carry the development through to manufacturing.
  • Oversee design checking and design validation of the CAD models and 2D drawings for GDT.

WORK EXPERIENCE: 5-10 years of experience in Consumer Durable, Consumer Electronics, Industrial Products, Automotive industry.

CERTIFICATIONS: DFSS preferred

FUNCTIONAL COMPETENCIES WITH PROF LEVELS:

Technical Skills:

  • Expert in 3D models and preparing 2D drawings using Creo. Should be an expert in basic features and assembly modeling.
  • Able to perform basic structural analyses using Creo Simulate or through Hand calculations. Should be able to understand boundary conditions, loads, and result interpretation.
  • Has hands-on experience in performing benchmarking activities and comparing designs or processes with industry standards or competitors to identify areas for improvement.
  • Able to comprehend GD&T symbols, tolerance stack-up analysis and use the same in product design
  • Skilled in creating physical prototypes and validate designs
  • Ability of doing engineering calculations, data analysis and representation and expertise in using tools preferably, excel, Minitab

Process Skills:

  • Expert in DFMEA concepts, should be able to identify potential failure modes, assess their effects, and propose mitigation strategies
  • Mastery in NPD process

Cost Skills:

Able to estimate the manufacturing cost of a product based on its design, materials, and processes. Should be able to guide engineers for the same.

BEHAVIORAL COMPETENCIES WITH PROF LEVELS:

  • Demonstrates excellent verbal and written communication skills, actively listens, and conveys information clearly.
  • Adapts to change, learns quickly, and remains flexible in dynamic work environments.
  • Strives for excellence, sets high standards, and continuously seeks improvement.
  • Works well with others, fosters teamwork, and contributes to a positive team culture.
  • Encourages innovation, creativity, and forward-thinking solutions.
  • Prioritizes customer needs, provides excellent service, and maintains a customer-centric approach.
  • Upholds integrity, honesty, and ethical standards in all interactions.
  • Efficiently manages tasks, prioritizes responsibilities, and meets deadlines.

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