Lead Engineer - Simulation

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Date: Apr 10, 2025

Location: Navi Mumbai, MH, IN

Company: Bajaj Electricals

JOB ROLE

Lead Engineer - Simulation

LOCATION

ABSQ Navi Mumbai

BU/ DIVISION

Research and Development Department

JOB PURPOSE

To lead and shape simulation-driven product development, ensuring the accuracy of predictive models and optimizing performance and cost-effectiveness in collaboration with cross-functional teams.

KEY RESPONSIBILITIES

  • Lead simulation efforts in NPD, VAVE, and LCM projects, ensuring that digital tools and predictive engineering methods forecast performance and lifespan accurately.
  • Oversee the creation of simulation models that predict the structural integrity of products, providing insights that influence product development and validation.
  • Develop advanced structural solutions to quantitatively assess and conclude on structural integrity & life of products that are in design
  • Oversee and guide development and maturation of high-fidelity simulation models for various Adv Dev, NPD, and VAVE initiatives of consumer appliances and lighting products.
  • Review the outcomes, propose design improvements with respect to cost, quality, and performance.
  • Implement multi-year roadmaps for simulation load-cases development utilizing emerging technologies as AI and ML
  • Drive continuous improvement initiatives by enhancing simulation processes to achieve FTR outcomes, on-time delivery, and improved turnaround times.

 

EDUCATIONAL QUALIFICATIONS

  • Structural Simulations: MTech in Design/Mechanical/Automobile/Aerospace Engineering
  • CFD Simulations: MTech in Thermal/Heat Power/Mechanical/Automobile/Aerospace Engineering

EXPERIENCE

  • 10-15 years of experience in Digital simulation and virtual validation
  • Strong expertise Structural/Flow simulations. Exposure to multiphysics simulations like Strength & Durability, Flow & Thermal, NVH, Optimization and coupled simulations is preferred
  • Proven technical leadership skills and experience mentoring junior team members
  • Proficiency in DFSS methodologies and problem-solving tools & techniques is desirable

CERTIFICATIONS

  • Design Thinking Certification

PREFERRED/ ADDITIONAL REQUIREMENT

  • Proficiency in RCA and problem-solving tools and techniques, statistical tools and techniques
  • DFSS Green Belt/ Black Belt is desirable
  • Strong Technical savviness and consumer empathy

INTERNAL / EXTERNAL INTERFACE

  • Internal – Engineering Design team, PRC, DQC, Product Development team, Tooling Teams, Advanced Development teams, Commercials.
  • External – Marketing, SCM, Plants, End consumer

FUNCTIONAL COMPETENCIES

Technical skills:

  • Expertise in Structural/Flow/Thermal simulations
  • Proficiency with any of simulation tools like Ansys, Abaqus, Nastran, LS Dyna, Comsol
  • Advance skills in high fidelity simulation modeling and approaches, Modeling of Isotropic/orthotropic/non linear materials, coupled simulations
  • Strong expertise in converting simulation outcome into feasible design suggestions

Process skills:

  • Proficiency in structured problem-solving and decision-making tools such as Six Sigma and 8D tools, RCA tools and techniques for design and field failure investigation

BEHAVIORAL COMPETENCIES

  • Self-motivated, Positive attitude, critical thinking
  • Problem solving skills, Tech Savvy, Out of the box thinking
  • Excellent communication and interpersonal skills
  • Organizational and Collaborative skills

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